Prototype

Assembled Final Socket:

Note: foam lining for comfort, removable via velcro for easy cleaning

Pressure Sensor Design:

Manufacturing Adjustment Bands:

Bands made from a sheet of High Density Polyethylene (HDPE) by waterjet and milling machine.

Practicing Drilling Holes in Onyx Sample:

Top hole was done by melting; bottom hole done by drilling. The piece was clamped to the adapter to ensure the holes align correctly!

Test Printing Entire Socket Geometry:

Test Printing of Bottom of the Socket (PLA):

Test print to ensure the bottom of the socket fits in the adapter correctly!

Assembled Adjustment Mechanism SolidWorks Model:

Adjustment system uses a double rack mechanism. This is the model used for proof of concept and simulation purposes.

Base Socket SolidWorks Model (Isometric and Front View):

Note: the socket will be printed in its most expanded state for easier adjustment

Preliminary Design Sketch: