Parts


Tentative Device Parts to be Used for Design

  • Arduino Nano Microcontroller ATmega328
    • Specifications:
      Operating Voltage: 5 V
      Flash Memory: 32 KB of which 2 KB used by bootloader
      SRAM: 2 KB
      Clock Speed: 16 MHz
      Analog IN Pins: 8
      EEPROM: 1 KB
      DC Current per I/O Pins: 20 mA (I/O Pins)
      Input Voltage: 7-12V
      Digital I/O Pins: 22 (6 of which are PWM)
      PWM Output: 6
      Power Consumption: 19 mA
      PCB Size: 18 x 45 mm
      Weight: 7 g
  • Maxon EC22 DC Brushless motor
    • Specifications:
    • Weight: 128 grams
    • Torque:
      • 0.0476 Nm nominal torque
      • 0.857 Nm stall torque
    • Force:
      • 16 N max radial force
      • 4 N max axial force
    • Power:
      • 48V Nominal Voltage
      • 3.45mA Nominal Current
      • 30,000 Nominal RPM
    • Size:
      • Cylindrical
      • 22mm diameter
      • Cost: $322/unit
  • Dyneema Polymer Cord Tensioner
    • Specifications:
      Durability: Extremely strong
      Breaking Strength: 2500-3000 lbs
      Elastic Modulus: 120 GPa
      Ease of Adjustment: Smooth
      Size Profile: 0.009 lbs/ft (⅛”)
      Cost: ~$0.47/foot
  • Bourns 3590 Precision Potentiometer
    • Resistance Range: 200-100k Ohms
    • Resistance Taper: Linear
    • Resistance Tolerance: 5%
    • Size: 20.4mm length, 6.4mm diameter
    • Cost: $16.47 for 10 units
  • Phase I Material Selection
  • Phase II Material Selection
  • Phase III Material Selection
  • Battery Pack
    • 48 V, 3300 mAh
  • Straps/Buckles/Velcro
  • Pins/Screws
  • Padding

Frameworks:

  • Rotational Potentiometer Set Point and Range of Motion System
  • Accessory Based Modular System
  • Tensioner Based Actuation
  • Mechanical Hard-Stop Fail-Safe System
  • Manual Emergency Shutoff System