Initial Design 2021

Design Solutions

Design Solution: Material Selection for Interface

Main goal: model characteristics similar to that of a human’s nasal cavity and nasopharynx at the interface (where NGT contacts device)

  • Mold will be utilized to create the interface
    • Identified need for resin
  • Researched materials known for their biofidelity in terms of human tissue

Characteristics of focus: Young’s modulus,viscosity, texture, ease of casting and tactile feedback to the user

Decision Matrix: Material Selection

PriceEase of castingYoung’s Modulus
Vinyl Terminated Polydimethylsiloxane resin
(1,000 cSt)
$26/100gDouble casting0.36 – 0.87 MPa
Ecoflex™ 00-30$6/100gVacuum degassing0.1 MPa
Dragon Skin™ 10 NV$4/100gNo VD or double casting1 MPa

Design Solution: Sensor Incorporation

Option 1:  Extruding Sensors

Main idea: Placing sensors directly along the pathway through which NGT travels

Advantage:  Accurate pressure readings 

Disadvantage:  Inaccurate representation of insertion training process 

  • Creates unwanted friction that will alter user’s technique

Option 2: Integrating sensors in divots

Main idea: Form divots in inner framework large enough to encapsulate the sensors

Advantage: Favors fluidity and realism of insertion process 

Disadvantage: Less accurate pressure readings

  • Would need to establish acceptable buffer & pressure value thresholds

Decision Matrix : Sensor Selection

 CostSensing RangeSize
Interlink FSR UX 400 Short$3.990.5 N to 150 N7.2 mm diameter
FlexiForce A301 Sensor$56.96 total, $14.24 per sensor0 to 445 N14 mm diameter
Interlink FSR UX 406 Short$4.990.5 N to 150 N34 mm2 area, square
5.8 mm per side
Interlink FSR 402$7.000 to 100 N14.7 mm diameter

Design Solution: Support Structure

  • Main goal: be able to support the sensors and the model of the nasal cavity and nasopharynx
  • Physiological model based on: CT scans obtained from Dr. Anthony Lau 
    • modeled using Mimics Innovation Suite
  • Support structure for the anatomical model will be a block component

Design Solution: Notification System

Option 1:  Light By Part

Main idea: Wiring multiple sensors into one light, one light per anatomical section

Advantage:  Fewer lights for the user to keep track of

Disadvantage:  Feedback is less precise, hard to differentiate exact location

Option 2:  Light By Location

Main idea: Wiring each sensor to its own light

Advantage: Will be better able to determine where force is in excess

Disadvantage: Too many lights may confuse user as to which sensor is experiencing pressure

Decision Matrix

 Clock RatePriceDimensions (mm)Programming LanguagePower Draw (mA)
Arduino Mega 2560 Rev316 MHz$18.40101.5×53.3C++20
Raspberry Pi Zero W1 GHz$10.0066.0 x 30.5C/C++/Python80
Teensy 4.0600 MHz$19.9535.6 x 17.8C++100